cartoning machine integrated into production line

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Customized production line for bottom cartoning machine(KW-ZZK-50)

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Customized production line for bottom cartoning machine(KW-ZZK-50)
Equipment Application
It is suitable for the production of products that need to complete the entire process of "material clamping - cartoning - carton sealing - packing", realizing customized and automated production of bottom-lock cartoning.
Equipment Features
1.Integrates optical, pneumatic and electrical technologies, and is equipped with a PLC system. With the front-end manipulator as the core, it realizes full-process automation with coherent core processes.
2.The front-end manipulator clamps the products and ensures their unified posture. After positioning by photoelectric induction, the instruction manual is automatically lowered for coordinated cartoning, and the carton is sealed by the bottom-lock process (no glue spraying required) to ensure stability.
3.The finished products are automatically packed and sealed according to the preset quantity, forming a production closed loop. All links are connected automatically, reducing labor, improving efficiency, avoiding operation er
REQUEST LINE LAYOUT & QUOTE
See How It Works

30-80/MIN

Rated automatic boxing output

2 CLOSURES

Inserted or hot-melt configuration

URS-BASED

FAT and file scope agreed upon by project

PRODUCT DESCRIPTION

How an Automatic Cartoning Machine Works

From blank cardboard boxes to sealed and encoded boxes, Kewan has completed the STX fully automated stage - each stage
The station has been verified before the cardboard boxes continue to be transported.

企业微信截图_17934436122549
Box rack mechanism

The box rack is used to stack cardboard boxes and can hold 800 boxes at once. When the boxes are used up, they need to be manually added.
This paper box rack can be adjusted according to the size of the paper box. This box rack adds a spiral adjustment mechanism. If the adjustment is not in place (including the paper box rack guide rail and suction cup) and the paper box indentation is not deep, it will result in the inability to open the box.

 

企业微信截图_17934436122549
Material conveyor belt

The material conveyor belt is used to place products and can be adjusted according to the size and specifications of the products: by loosening two screws and moving them horizontally, the material grid can be pushed for adjustment.
The baffles on both sides of the feeding grid can prevent the product from being tilted and better push the materials.

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Box insertion mechanism

When the product is loaded into the paper box, the machine automatically folds the ears and folds on both sides (as shown in the picture).
This position is the specific part for adjusting the length/width/height of the machine. If another size box needs to be replaced, this position needs to be adjusted accurately. This institution is equipped with a protective glass cover to prevent other substances from suddenly touching and affecting the stability of machine operation.

企业微信截图_1793443943389
Feed inlet mechanism Self testing protection system

When the product on the conveyor belt is sensed, the machine will automatically suck and push the material, otherwise it will not suck the box;
If there is a product being transported but there are no paper boxes on the box rack, the machine will automatically shut down for self inspection.

When the cardboard box is delivered to the feeding port, there will be four baffles (up, down, left, right) that will stretch the box open, allowing the product to be smoothly pushed into the cardboard box. If the product cannot be pushed in, the machine will automatically stop, providing protection for the machine and the product

※ Carton flow chart

Customized production line for bottom cartoning machine(KW-ZZK-50)

※ Packaging drawing

Customized production line for bottom cartoning machine(KW-ZZK-50)


Equipment parameters

Equipment parameters
Carton size range

KW-ZZK-50

(L*W*H)

Carton size range

L75-90*W94-110*H42-50mm

 Non-standard product customizable 


Paper requirements range

300 g/m2 ≤ Most suitable paper quality :

350 g/m2 ≤450 g/m2


Carton requirementsCarton crease depth≥0.4mm,with pre-folding effect
Production capacity30-40 box/min 
Total power/Voltage1.5 KW/220V  50HZ
Equipment orerall dimensionsAbout L11780*W3828*H1637mm
Machine weightAbout 1.2T
Air perssure0.6-0.8MPa
Air consumption1-2m3/min
PLC& HMI

Siemens S7-200 SMART·SMART 700IE
touchscreen

DRIVE

Siemens SINAMICS V20 frequency inverter

ELECTRICAL

Schnaider contactor & braakars- Delta power supply

8EN8ING

Omron ancoder, photoelactric & fibre sansors

PNEUMATIC8

AirTAC cyinders, valves & vacuum genarators

FRAME

Stainiess-steal guarding-sea-worthy wooden case

Projact-apactltc optlons:product or bolle feding. laaflel falding, balch coding. inepecion, rejection and hal mell dosure can be corfigured around the approved
saples and URS Corercial lerms, delivery waarty, FAT evidence and quaffcation douent support musl be corfirmed in the sigred quctalion rather than
assumed froma standard package

Request Detailed WZTS-130 Quote
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